Case 16 Very Thick Tramp Process above Pneumatic Pump Skimmer 高濃油之處理

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     This case happened on a aerospace part tooling factory in Tainan. Because of the high precision requirement, all of the machines attached with a pneumatic skimmer beside. Most of the pneumatic skimmer can filter tramp oil from cutting coolant without problem. But there were few sets of horizontal machining centers for various materials tooling with very sticky tramp oil which can not be carried till now. 

    Our multi-step mesh skimmer was placed above the pneumatic pump skimmer and sink the mesh into the top tank to carry out the sticky tramp oil on testing. The result was very exciting. All of the extreme sticky tramp oil was removed out smoothly. The volume was a little too much and there was overflow on seperate box. 

    When the pneumatic pump skimmer can suck the tramp oil from the tank fast, the tramp oil was blocked in the top tank. It can NOT exhaust the sticky tramp oil like this and failed on its function. Our Genau multi-step oil skimmer can overcome this situation and achieve the tough job. 

原本氣動泵浦型油水分離機所無法排出之高濃度廢油, 以我司多重過濾型油水機順利排出.

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Case 14 Big Cast Tooling Factory 大型鑄件加工廠

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     There are many double column machining centers used to tooling big cast iron parts. Although the standard specification of machines attached the disk skimmers, the user did not satisfy its performance. The float oil is still observed on surface of tank. The boss wants a solution to improve the cutting result.

     Once Genau multi-step skimmer was attached, the tramp oil was carried out immediately. Even the oil at far from the position of skimmer can be attracted and removed soon. All people surprised to its performance and efficiency. 

    In addition, it did not remove extra coolant out when most tramp oil was cleaned. It looked like running in vain but it is analyzing the liquid actually. So that the tramp oil from this multi-step oil skimmer is high concentrate. 

大型龍門加工機雖裝圓盤式油水機, 但效果不佳, 於裝上我司油水機比較後即見效率和效果.

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Case 13 Central Filter Tank 中央過濾系統

Initial status of central filter tank before oil skimmer installation 最初的狀況


Initial status with thick tramp oil and mud damaged pump system seriously. 高濃度廢油有損泵浦


The condition improved greatly after Genau oil skimmer installed.
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Click to see movie

Click to see movie


     Before our skimmer was installed, the pump of the central filter tank must be replaced once a month for damage. The pump had large noise, low flow volume and vibration monthly after renewed. The surface of coolant had very thick tramp oil floating on above without skimmer. 

     For improving this situation, the floating vacuum sucker skimmer was adopted. But the very dirty and sticky tramp oil made the vacuum system failed quickly about 5 minutes and then worker spent 15 minutes to clean pipe, valve and chamber etc. Then the same process repeated again for the pipe blocked by this dirty tramp oil. The chief wished a solution to solve this trouble. 

     Our multi-step oil skimmer can carry out not only the tramp oil, the silt or mud attached with oil can also be removed smoothly. You can see the different versions of our front plate channels on improvement. When there was still a lot mud contained, the big hole on front plate channel can be open to remove mud. After a period of using, the cutting coolant becomes clean and the pump do NOT need to replace so frequently. The life of pump is extended due to our multi-step skimmer. 

原本未配置油水分離機的中央過濾系統, 於加裝我司油水機後, 排出大量淤泥及廢油, 大幅改善切削液品質.

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